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drukuj komentuj2. Projektowanie PCB

1. Ilość przelotek i ich średnica.

Ilość przelotek zależy od ilości wolnego miejsca jak i możliwości producenta PCB. Średnica nie powinna być mniejsza niż 0.25 mm. Odległość pomiędzy środkiem a skrajem ThermalPada czy też następnej przelotki powinna wynosić 0.9 mm. Może się wydawać, że należy zachować trochę "poligonu" miedzi, jednak to nie jest prawdą. Należy dać tyle przelotek, ile jest możliwe... ale. No właśnie. Pojawia się nam pewne "ale" a mianowicie po co płacić więcej za wykonywanie przelotek, skoro spokojnie wystarczy nam ich np. 10 zamiast 20?

Na wykresie poniżej, pokazana jest zależność pomiędzy ilością przelotek a rezystancją termiczną Rja. Do przykładu wykorzystano układ o wymiarach ThermalPada 7x7 mm. PCB 4 warstwowa, prostokątna o powierzchni 580 mm2 , grubość miedzi 35 µm. Moc tracona: 3 W. Dobrą praktyką jest utworzenie, dla ThermalPada o wymiarze 7x7 mm, "szyku" przelotek 7x7. Dla 5x5 mm- 5x5 i tak dalej.

 

2. Wypełniać czy też nie?

Na rysunku, który był w punkcie pierwszym, prócz podstawowego wykresu, który znajduje się u góry, mamy jeszcze jeden- dolny. Przedstawia on to samo tzn. Rjc w zależności od liczby przelotek, jednak te wypełnione są miedzią lub innym, dobrze przewodzącym ciepło materiałem. Wszystko pięknie ładnie gdyby nie... koszty. Uruchomienie produkcji może być kosztowne. Pocieszeniem może być niewielki wzrost wydajności w chłodzeniu, dlatego w aplikacjach, które nie przekraczają 5 W mocy traconej można sobie odpuścić ten zabieg.

3. Jak zmniejszyć Rjc?

Jeżeli nie możemy sobie pozwolić na wypełnienie, warto zastanowić się nad zwiększeniem grubości miedzi dla przelotek.

4. Zasysanie lutu.

Wszystko ma swoje plusy i minusy. Jeden z nich, jak to wspomniałem w nagłówku, to zasysanie lutu. Polega to na tym, że cyna podczas lutowania może spłynąć w dół poprzez przelotki. Może to drastycznie obniżyć wartość odprowadzanego ciepła- zmniejsza się powierzchnia styku. Przedstawia to rysunek poniżej.

Aby zmniejszyć możliwość wystąpienia tego zjawiska, należy ustawić średnicę przelotek w przedziale od 0.25 do 0.3 mm. Pomóc mogą także właściwe ustawienia soldermaski- przykłady poniżej.

Jeżeli chcemy umieścić przelotki o większej średnicy, należy umieścić je poza obszarem pada termicznego.

Powyższe zdjęcie wykorzystuje promienie X do zobrazowania problemu. Zaciemnione obszary w miejscu przelotek oznacza, że nastąpiło zjawisko zasysania lutu. Jasne obszary ukazują, że dane zjawisko nie zaszło.

 

5. Szablon i dawkowanie pasty.

Aby ThermalPad dobrze spełniał swoje zadanie, powierzchnia styku powinna być pomiędzy 50% a 80%. Dla przykładu, pad o wymiarach 7 x 7 mm posiada powierzchnię 49 mm2 . Pasta powinna być nałożona na powierzchni od 24.5 mm2 do 39.2 mm2 . I tutaj mamy problem a dokładniej rozbierzność w materiałach od Cirrus i Texas Instruments. Wszystko, co napisałem wcześniej odnosi się do materiałów Cirrus. W przykładzie ukazany jest także szablon, który przedstawiam poniżej.

Co jednak na ten temat pisze Texas Instruments? Zaleca nałożenie pasty na całej powierzchni, bez przeplatania, jak to ma miejsce u Cirrusa. Przedstawia to poniższy rysunek.

 

W kolejnej części poradnika: o rozkładzie temperatur i "tamach" termicznych.

Opracowanie: Przemek6. Na podstawie materiałów od: Cirrus, Texas Instruments.


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19 May : 20:38
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15 Jan : 08:38
Smutny ... Wzajemnie, i również Życzę powodzenia w tym roku w życiu prywatnym/zawodowy
m, dużo Zdrowia!

15 Jan : 08:38
Witam tych, którzy jeszcze tutaj pozostali, choć od pewnego czasu obserwuję to aż mnie zabolało, że forum się tak osunęło. Szok Bardzo szkoda mi go, co za id*oci się rejestrują że to zniszczone niemal

02 Jan : 20:04
I tym optymistycznym akcentem, życzę udanych projektów i najlepszego w Nowym Roku. Oczko

01 Jan : 20:45
Oczywośie nie żywie do Ciebie pretensji a wręcz podziwiam że sam zostałeś tak długo. pozdrawiam.

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